Why Choose Custom Seals Over Standard?
9 Reasons for choosing custom seals
Custom seals offer some fantastic advantages but for many general applications standard rubber seals, gaskets and mouldings are fine. There may also be times when the up-front cost of a standard rubber part make it seem like the sensible option.
However if you’re unsure which route to take here are nine reasons for choosing custom seals as a better alternative.
1. Intricate applications
A standard product just won’t do. For example, when the moulding is a major part of the end product, such as the rubber boot for the sub-sea cable connector pictured above.
2. Greater sealing surface
Custom seals can be designed with multiple point contact offering greater seal protection.
3. Lower friction
Design custom rubber parts with less ‘squeeze’ to maintain a more effective seal and resulting in reduced friction. This can also be combined with fluorination techniques to reduce flash.
4. Longer life
Customised materials and design can result in seals lasting longer.
5. Reduced maintenance and operational costs
This resulting longer seal life can lead to lower maintenance and operational costs.
6. Quality of finish
Tooling is designed to ensure finish and the ability to hold tolerances as required, including flash removal techniques.
7. Environmental
Criteria like temperature, pressure, liquids, contaminants, exposure to processes, light, out-gassing and just plain old water may necessitate a custom solution.
8. Regulations
Occasionally, the introduction of new regulations will extend the role of the seal. For example, a seal originally designed to prevent ingress of dirt and fluids into a ruggedised electronics unit can be enhanced to shield against EMI.
9. When you’re not even sure what rubber part you want!
Sometimes the requirement for a seal, gasket or moulding is only recognised late in the process or perhaps you know you need a seal or moulding but aren’t exactly sure how it could work.
Whatever your situation reach out and get in touch. We can help.
Useful resources
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Videos
These videos provide useful tips, advice and information about the rubber moulding process and DP Seals.