Custom Rubber Gaskets

DP Seals is a leading global manufacturer of custom rubber gaskets, seals, and moldings. We specialise in crafting high-tolerance gaskets designed to withstand even the most demanding environments. Our team of experts collaborates with companies worldwide to solve their toughest design challenges. Our bespoke rubber gaskets can be manufactured to any profile or shape for both low volume and high run orders.

Serving Industries Across the Globe

We manufacture custom gaskets for a wide range of industries, including:

  • Motorsport
  • Electronics
  • Aerospace
  • Medical
  • Subsea, oil & gas
  • Energy
  • Food and beverage
  • And many others!

Why Choose Custom Gaskets?

Custom gaskets offer several advantages over standard, off-the-shelf options:

  • Precise Fit: Custom gaskets are designed to your exact specifications, ensuring a perfect fit for your application. This reduces the risk of leaks and improves overall performance.
  • Enhanced Performance: We use a variety of high-performance materials to create gaskets that can withstand extreme temperatures, pressures, and chemicals.
  • Reduced Costs: Custom gaskets can eliminate the need for multiple off-the-shelf components, streamlining your assembly process and potentially saving you money.

Types of Custom Gaskets

DP Seals manufactures a wide variety of custom gaskets, including:

  • O-Rings
  • Flat Gaskets
  • Bonded Gaskets
  • EMI/RFI Gaskets
  • Gaskets in specialised materials

Unrivalled expertise in custom gasket manufacturing

One of our unrivalled specialities is the production of completely flash free, small aperture, thin custom gaskets. We’re experienced in using very soft grades of rubber down to as low as 10 shore hardness. In combination with our cryogenic cleaning technology and class leading quality control this ensures the custom rubber gaskets we manufacture meet the highest possible standards.

Value Added Custom Rubber Gaskets

Design stage input

If you need we can assist with input to your design stage and CAD support.

Custom Rubber Gasket Materials

We can produce advanced parts in a wide range of gasket materials, colours and shore hardness. Whether you need high temperature gaskets or ones resistant to chemicals or hostile environments give us a call. We take great pride in our expertise in material selection and will help you choose the correct blend to ensure the success and durability of your products.

3D Printing & Prototyping

Test and refine your gasket designs before expensive tooling.

Rubber to Metal Bonding

Download our free guide. Contact us to learn more about our rubber to metal bonding services.

Tool & Mould Making

One-off mouldings for prototypes or multi-cavity moulds for mass production of your custom gasket.

Fluorination

Greatly reduced friction, enhanced adhesion, increased chemical resistance, controlled permeation and improved wettability.

Quality Control

Full SPC analysis and quick, efficient, cost-effective flash free cleaning systems.

Case Study – One of our toughest custom rubber gasket challenges!

Contact us now

Schedule a consultation with our custom rubber gasket experts to discuss your specific needs.

Rubber gaskets
Selection of rubber gaskets for motorsport, electronics, aerospace and more.

Access these free useful resources

Download our Free Guides for designing custom rubber gaskets.

Guide to developing custom rubber seals

Use our handy checklist for design engineers

Watch our videos with top tips on rubber hardness, temperature, tolerance, quality and chemical compatibility considerations

Use our Online Chemical Compatibility Database.

What our clients say

‘We were particularly impressed with DP Seals’ responsiveness, extensive materials knowledge, engineering expertise, and their competitive pricing. They also identified opportunities to simplify our design, making it easier to manufacture without compromising performance. ‘ – Stuart Robertson, Limpet Technology

See more testimonials

Get in touch

Contact us now : advice – materials – quote